Strategic Insight and Expertise for Sustainable Business Growth
CC’s professional mechanical maintenance training develops practical expertise in maintenance planning, reliability, equipment management and effective maintenance programming.
Planning and Programming of Mechanical Maintenance
A professional maintenance training program focused on maintenance planning, reliability, equipment replacement, inspection intervals, plant shutdowns, turnaround planning and computerized maintenance management systems.
Maintenance Planning
Develop structured maintenance planning methods and integrated organizational approaches.
Reliability & Optimization
Understand reliability, dependability, maintenance modeling and optimization techniques.
Maintenance Programming
Improve shutdown planning, equipment replacement, inspection intervals and maintenance reporting.
Course Description
Make safety a number one priority when establishing maintenance procedures. Managers should ensure that employees always have proper equipment, ventilation and lighting, and that all equipment is code compliant.
Having an effective mechanical maintenance program in place will assist in making the workplace safe and assure staff of steady, uninterrupted employment.
Course Objectives
- Creating awareness of planning methods and an integrated organizational approach.
- Learning the theories, methods and tools for better understanding of reliability and dependability.
- Understanding maintenance modeling and optimization.
- Understanding replacement decisions.
- Learning how to develop optimum inspection intervals for individual equipment.
- Ensuring a team approach in the planning and execution of plant shutdowns and turnarounds.
- Making technological design of facilities for maintenance.
Who Should Attend?
- Operations supervisors
- Maintenance, engineering and technical support staff
- Leadership and management, planners, maintenance supervisors and engineers
Course Details
Course Syllabus
Day 1 — Maintenance Planning and Reliability Management
- Introduction to maintenance planning
- Types of maintenance
- Corrective maintenance
- Preventive maintenance
- Predictive maintenance
- Zero hours maintenance (overhaul)
- Periodic maintenance
- The challenges of maintenance planning
- Introducing maintenance systems according to technical condition
- Elements of effective reliability management
- Selection of technological capacity of maintenance units
- Equipment and component inventory
- Internal transport system
- Manufacturer’s literature
Day 2 — Maintenance Models and Resources
- Maintenance models
- Corrective model
- Conditional model
- Systematic model
- High availability maintenance model
- Records of maintenance performed
- Technical resources
- Spare parts inventory
- Personnel training
- Budgeting for maintenance
- Estimating staff hours for various maintenance functions
Day 3 — Preventive Maintenance and Replacement Planning
- Task analysis of preventive maintenance
- Setting up reserve accounts for emergency maintenance
- Scheduled equipment replacement
- Maintenance reporting and record keeping
- Life cycle planning for major equipment replacement
Day 4 — Shutdowns, Turnarounds and Maintenance Strategy
- Integrated organizational approach to planning
- Reliability and dependability improvement
- Maintenance modeling and optimization
- Optimum inspection intervals for equipment
- Team approach to plant shutdown planning
- Turnaround planning and execution
- Technological design of facilities for maintenance
Day 5 — Maintenance Contracting and CMMS
- Subcontracted maintenance to a specialist
- Maintenance reporting and record keeping
- Life cycle planning for major equipment
- Computerized Maintenance Management Systems (CMMS)
- Integrated maintenance planning and programming
Develop Your Mechanical Maintenance Planning Expertise
Connect with Capital Consultants for professional mechanical engineering training and practical maintenance planning, reliability and asset management development.
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